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Porous Carbon Nanoflakes Doped with Boron Derived from Carbon Fabric Containing Polyester as Efficient Electrocatalysts for Green Hydrogen Production

Syed Mohammed HubaishGas Processing Center (GPC), College of Engineering, Qatar University, Doha 2713, QatarMohammed SaadDepartment of Chemical Engineering, College of Engineering, Qatar University, P.O. Box 2713, Doha 2713, QatarFadwa EljackDepartment of Chemical Engineering, College of Engineering, Qatar University, P.O. Box 2713, Doha 2713, QatarMira ChittCollege of Engineering and Technology, University of Doha for Science and Technology, Doha 24449, QatarLatofat MahkamovaDepartment of Organic Synthesis Technology, Tashkent Chemical-Technological Institute, Tashkent 100011, UzbekistanKamel EidDepartment of Chemical Engineering, College of Engineering, Qatar University, P.O. Box 2713, Doha 2713, Qatar
Polymersjournal2026en
ABI

Abstract

Developing Pt-free electrocatalysts is the main solution for reducing the intolerable cost of hydrogen production through the hydrogen evolution reaction (HER), while sustaining rare-earth elements. Thus, we have synthesized carbon nanoflakes derived from carbon cloth doped with controllable boron atoms (Bx/C), where x refers to boron atomic contents (x = 3.42, 5.04, 9.79, and 14.64 wt.%), driven by the impregnation of carbon cloth containing polyester (CC) in an aqueous solution of boric acid, followed by drying at 80 °C for 1 h and then calcination at 500 °C for 2 h under nitrogen. The method allows the conversion of one-dimensional CC to a two-dimensional flake-like structure, in situ enriched with B-C motifs as active sites for HER. The HER performance depends on interfacial interaction of boron with carbon, but B1/C (B = 3.42 wt %) was the optimum with a HER current of 370 mA/cm2 at −0.78 V, overpotential at 10 mA/cm2 (ƞHER@10) of 372 mV, Tafel slope of 166 mV/dec, and stability for 60 h, besides a hydrogen production rate of 1.57 mol·g−1·h−1 of catalyst, due to endowing surface area, intermolecular charge transfer, and electrical conductivity. The data obtained may pave the way for designing heteroatom-integrated carbon from biomass for promoting low-cost HER.

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