Influence of Temperature Regimes of Synthetic Iron Smelting on Casting Production Efficiency

The purpose of the foundry is to provide the consumer with blanks for general machine-building (special) purposes which are as close as possible to the size of the future part in full compliance with the requirements. The competitiveness of these products is primarily dependent on the use of efficient and reliable smelting equipment which meets the necessary cost. The replacement of high-value ironworks and ironworks iron with steel scrap using induction melting furnaces (ICFs) reduces the cost of producing synthetic cast iron. However, this results in temperatures greater than 1500 °C, reduced lining stability and increased downtime of the smelter. As a result of the research carried out, a technology for the use of quartzite is proposed. Thereby, the purpose of this work is to establish temperature regimes for the smelting of synthetic pig iron, allowing the use in metal filling up to 70–90% of steel scrap; this leads to a reduction in the cost of purchasing bulk materials (depending on the brand of cast iron) up to 50% and, thus, increases the efficiency of synthetic cast iron smelting and castings production in general. After removal of the original moisture and the subsequent sintering of the manufactured lining, it provides the possibility of melting using the melting temperatures 1550–1600 °C. It increases the efficiency of the operation of the melting furnaces and eliminates the consumption of the ironworks and the melting of the cast iron in the blast furnace, as well as the cost of the lost alloy. As a result, metallurgical production will be able to reduce the volume of production and supply of cast iron for ironworks, which will improve their environmental situation during the production and processing of necessary raw materials.

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