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Dynamic Material Reconstruction Dominates Stable and Efficient Upgrading of Polyester Plastics in Electrolyzer Stacks With High Voltage Fluctuations

Guangtao MaState Key Laboratory of Bioinspired Interfacial Materials Science Suzhou Key Laboratory of Water Environment Science and Technology School of Nano Science and Technology Suzhou Institute for Advanced Research University of Science and Technology of China Suzhou Jiangsu ChinaLejuan CaiSongshan Lake Materials Laboratory Dongguan Guangdong ChinaYifan LiVacuum Interconnected Nanotech Workstation Suzhou Institute of Nano‐Tech and Nano‐Bionics Chinese Academy of Sciences Suzhou Jiangsu ChinaZhenzhong LiuState Key Laboratory of Advanced Environmental Technology Department of Environmental Science and Engineering School of Chemistry and Materials Science National Synchrotron Radiation Laboratory University of Science and Technology of China Hefei Anhui ChinaJiawei LiState Key Laboratory of Advanced Environmental Technology Department of Environmental Science and Engineering School of Chemistry and Materials Science National Synchrotron Radiation Laboratory University of Science and Technology of China Hefei Anhui ChinaLi XiongState Key Laboratory of Bioinspired Interfacial Materials Science Suzhou Key Laboratory of Water Environment Science and Technology School of Nano Science and Technology Suzhou Institute for Advanced Research University of Science and Technology of China Suzhou Jiangsu ChinaHengjie LiuState Key Laboratory of Advanced Environmental Technology Department of Environmental Science and Engineering School of Chemistry and Materials Science National Synchrotron Radiation Laboratory University of Science and Technology of China Hefei Anhui ChinaJingxiang LowSchool of Physical Science and Technology Tiangong University Tianjin ChinaAskar ParmanovDepartment of Organic and Oil & Gas Chemistry Faculty of Chemistry National University of Uzbekistan Tashkent UzbekistanOlim RuzimuradovTurin Polytechnic University in Tashkent Tashkent UzbekistanYi CuiVacuum Interconnected Nanotech Workstation Suzhou Institute of Nano‐Tech and Nano‐Bionics Chinese Academy of Sciences Suzhou Jiangsu ChinaNing ZhangState Key Laboratory of Bioinspired Interfacial Materials Science Suzhou Key Laboratory of Water Environment Science and Technology School of Nano Science and Technology Suzhou Institute for Advanced Research University of Science and Technology of China Suzhou Jiangsu ChinaYujie XiongState Key Laboratory of Bioinspired Interfacial Materials Science Suzhou Key Laboratory of Water Environment Science and Technology School of Nano Science and Technology Suzhou Institute for Advanced Research University of Science and Technology of China Suzhou Jiangsu China
2026en
ABI

Annotatsiya

ABSTRACT The electrooxidation of ethylene glycol (EG) from polyethylene terephthalate (PET) waste to produce valuable commodities offers a novel approach to the circular plastic economy. However, reaction efficiency is significantly limited by uncontrollable side reactions and competitive water oxidation, particularly at high or fluctuating voltages. Here, we present an efficient EG‐to‐formate evolution at an ultrawide potential range of 1.4–2.3 V versus reversible hydrogen electrode, with Faradaic efficiencies of over 95% persisting on a sulfur‐modified NiCo‐based catalyst. It has been revealed that structural reconstruction engineering, governed by sulfur redox electrochemistry, provides active (oxy)hydroxide sites that promote key C–C scission with good robustness. Accordingly, this system exhibits exceptional durability of over 1100 h in a membrane electrode assembly (MEA) electrolyzer and good tolerance to voltage intermittences and fluctuations. Deployment on a larger scale through a 5 × 4 cm 2 MEA series stack affords a formate productivity of 193.1 mmol h −1 at 4.0 A from real‐world PET waste hydrolysate, together with high carbon selectivity of 97% and stable operation for 500 h. This electrified process demonstrates great profitability and a negative carbon budget, highlighting its significant potential to advance the circular plastic economy and achieve carbon neutrality.

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