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Making foam-like bioactive glass scaffolds by vat photopolymerization

Francesco BainoInstitute of Materials Physics and Engineering, Department of Applied Science and Technology (DISAT), Politecnico di Torino, Corso Duca Degli Abruzzi 24, 10129, Turin, ItalyJoana DiasMojtaba AlidoostInstitute of Materials Physics and Engineering, Department of Applied Science and Technology (DISAT), Politecnico di Torino, Corso Duca Degli Abruzzi 24, 10129, Turin, ItalyMartin SchwentenweinEnrica VernéInstitute of Materials Physics and Engineering, Department of Applied Science and Technology (DISAT), Politecnico di Torino, Corso Duca Degli Abruzzi 24, 10129, Turin, Italy
2023en
ABI

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This study explores the feasibility of bioactive glass scaffolds by using a stereolithographic technology (digital light processing-based vat photopolymerization) as fabrication method and the micro-tomographic reconstruction of an open-cell polymeric sponge as input virtual model to the printing system, in the attempt to replicate the trabecular architecture of cancellous bone. Additively-manufactured scaffolds were investigated from morphological (scanning electron microscopy), microstructural (X-ray diffraction), mechanical (compressive tests) and bioactive viewpoints (immersion studies in simulated body fluid (SBF)). Well-densified foam-like glass scaffolds were obtained after sintering, provided with suitable mechanical properties (compressive strength 21.9 ± 6.2 MPa, elastic modulus 4.8 ± 0.1 GPa, Weibull modulus 3.9) for bone-contact applications. The formation of a hydroxyapatite layer on scaffold struts after soaking in SBF also demonstrated the in vitro bioactivity of the printed structures.

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