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Improving the Formation and Quality of Weld Joints on Aluminium Alloys during TIG Welding Using Flux Backing Tape

Rustam SaidovInstitute of Material Sciences, Academy of Science of Uzbekistan, Chingiz Aytmatov Str. 2B, Tashkent 100084, UzbekistanKamel TouilebDepartment of Mechanical Engineering, College of Engineering in Al-Kharj, Prince Sattam Bin Abdulaziz University, P.O. Box 655, Al-Kharj 16273, Saudi Arabia
Metalsjournal2024en
ABI

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This work aimed to compare the quality and properties of the welded joints of AMg6 aluminium alloy produced via conventional TIG welding with the properties of those produced with flux backing tape. This study focussed on the relative length of oxide inclusions (Δoi) and the amount of the excess root penetration (hroot) of the AMg6 alloy weld beads. The results show the influence of the thickness of the flux layer of the backing tape on the formation and quality on the AMg6 alloy welds, along with the effect of flux backing tape and edge preparation on the mechanical properties of the 6 and 8 mm thick welded plates. In accordance with the results obtained, the joints produced by means of TIG welding with flux back backing tape and without edge preparation have higher mechanical properties. Moreover, the TIG welding of AMg6 alloy using flux backing tape reduces the total welding time by 55%, reduces filler wire consumption by 35%, reduces shielding gas consumption by 43% and electricity consumption by 60% per 1 linear meter of the weld line.

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