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Application and Development of a Double Asymmetric Voltage Modulation on a Resonant Dual Active Bridge

Mattia VogniDepartment of Engineering “Enzo Ferrari”, University of Modena and Reggio-Emilia, Via Pietro Vivarelli, 10, 41125 Modena, ItalyJuan L. BellidoR&D Department, SiCtech Induction Spain, Rda. de Narcís Monturiol, 5, 46980 Valencia, SpainFausto StellaEnergy Department “Galileo Ferraris”, Polytechnic of Turin, 10129 Turin, ItalyLeonardo StefaniniDepartment of Engineering “Enzo Ferrari”, University of Modena and Reggio-Emilia, Via Pietro Vivarelli, 10, 41125 Modena, ItalyClaudio BianchiniDepartment of Engineering “Enzo Ferrari”, University of Modena and Reggio-Emilia, Via Pietro Vivarelli, 10, 41125 Modena, ItalyV. EsteveDepartment of Electronic Engineering, University of Valencia, Calle Catedrático Agustín Escardino, 9, 46980 Valencia, Spain
Electronicsjournal2025en
ABI

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The growing market penetration of Electric Vehicles (EVs) requires very efficient bidirectional on-board chargers. These converters must allow the power transfer from the grid to the battery of the vehicle and vice versa, since Vehicle to Grid (V2G) applications enable a mitigation of the peak demand and help regulate both the voltage and the frequency of the grid. In this paper, an innovative double asymmetric modulation was studied and applied to a resonant Dual Active Bridge (DAB), CLLC resonant filter configuration. The results of the study showed a significant efficiency boost and an easier controllability of the converter with respect to more traditional modulations or variable frequency techniques, maintaining Zero-Voltage Switching (ZVS) conditions for all the switches in a wide operating range, from 28 to 100% of the maximum power (4–14 kW). A map of optimum points, where converter losses are minimized, is calculated offline through an algorithm in MATLAB R2024a and a proper interpolation between these points allows any output power for each possible voltage level of the battery to be achieved: from 250 V up to 400 V. The modulations are compared and evaluated through simulations carried out in PLECS, both offline and using hardware-in-the-loop (HIL), as well as through experimental tests.

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